Jaggery production technology pdf

Jaggery production, bagasse consumption, emissions and temperature of exhaust were stated as important parameters for the improvement of plant performance. Project report on jaggery gur includes present market position and expected future demand, technology, manufacturing process, investment opportunity, plant economics and project financials. Production engineering, vit, pune, maharashtra, indiaabstract gur jaggery is a traditional unrefined sugar, which is consumed in asia, africa, latin american and also the caribbean. The jaggery plant offered by us is primarily used for producing sulphur less jaggery. The jaggery detoriates faster in monsoon season when relative humidity is more than 70%. Review on recent advances in value addition of jaggery based. Desai 2 1departmen of electronics and communication enginee ring k. Upgradation of jaggery production and preservation.

Jaggery is popularly known as the medicinal sugar and is nutritionally comparable with honey. Non centrifugal cane sugar ncs panela, jaggery, gur, muscovado process technology and the need of its innovation technical report pdf available april 2014 with 1,012 reads how we measure. Jaggery making process from sugar cane sugar technology. Project report on jaggery gur project report on jaggery gur includes present market position and expected future demand, technology, manufacturing process, investment opportunity, plant economics and project financials. Modern jaggery production technology spray engineering devices. Ii growth and production of sugarcane willy verheye encyclopedia of life support systems eolss industry varies between production areas. Of the total production of jaggery in india, approximately 80% of the jaggery is prepared in solid form and the remaining 20% is prepared in liquid as well as granular form. Jaggery production process loses major portion of sugar in bagasse. Certain quantity of energy produced in combustion process is used to sensibly heat the sugarcane juice to its evaporation temperature. About 20% demand is fulfilled by jaggery production mainly from sugarcane and remaining 75% of total requirement is fulfilled by importation.

The video is of indias first fully automatic solid jaggery plant supplied on turnkey basis by vaibhav industries. The growing demand for gur which to date is about 5 lakh mt year is met by small units operating in tiny industrial sector and mainly by manual process. This form of raw sugar is known as gur in india, jaggery in africa, or panela in latin america. Jaggery manufacturing unit jaggery preparation using machines jaggery unit investment in andhra pradesh there is around 1. Production of jaggery is simple and does not call for large investment. The main causes of lower sugar production of the industry include less supply of sugarcane in the factories and very poor sugar recovery. This fully automatic plant finds wide application in sugar industry for conversion of sugarcane juice into sugar. Raw sugar made in the producing countries is now often refined in importing countries by washing and removing the last traces of impurities. All india coordinated project on processing, handling and storage of jaggery gur and khandsari was sanctioned by indian council of agricultural research on dec 08, 1988 during vii five year plan. Jaggery manufacturing unitjaggery unit investmentmachines. In market, jaggery is available in three forms namely solid, liquid and granular. Jaggery technology, products, process, equipment suppliers.

Manufacturing of jaggery is from sugar cane followed by clarification and concentration process. Syrup and lump sugars can be produced using relatively basic lowcost equipment consisting of a crusher and a furnace with boiling pan. Due to spectacular growth of vacuumpan sugar production technology, despite increase in sugarcane production, its per cent utilization for jaggery and khandsari decreased from 59. Project report on jaggery powder and solid jaggery gur. Jaggery is unrefined natural sugar that is produced without adding any chemicals. Jaggery making is an important cottage industry in india from time immemorial as over 3 million people earn their livelihood from jaggery and khandsari sector, but unfortunately very little has been organized to streamline the production, storage and marketing. Gur production is 1012% from cane in open pan and about 15% in vacuum. Further, it is estimated that crushing sugarcane for jaggery, fetches three times more profitable than supplying to sugar mills 4.

The per cent utilization of sugarcane for production of jaggery and khandsari is. During this season gur absorbs moisture from the atmosphere and becomes viscous and dark colour. Due to its wide applications and ease of production, market for jaggery is continuously growing. Sweet sorghum was introduced in india in early 1970s by nari. The basic process of refined sugar manufacture has essentially the same unit operations as the one for ncs production. Prospects of jaggery industry in karnataka a case study. Dec 31, 2012 this video is about making jaggery by sugar cane by an automated process in which a very few labour is required. Superior quality raw material is utilized for the manufacture of this plant. Jaggery making process from sugar cane gur manufacturing. Nov 07, 2016 the video is of indias first fully automatic solid jaggery plant supplied on turnkey basis by vaibhav industries.

Different types of processes of jaggery production. It is a rural industry and can be produced in sugar cane growing regions such as maharashtra, u. Explained what is jaggery or gur, flow chart steps in jaggery making process, and also discussed about organic jaggery vs commercial. Lack of infrastructural facilities in jaggery production and insufficient price dissemination in jaggery marketing were major constraints faced by jaggery manufacturers in india 12. A fully automatic jaggery making process comprising the steps of feeding the sugar cane to the automatic, continuous and efficient cane handling and crushing system 01 for extracting the sugar juice and separating bagasse. International journal of modern trends in engineeri ng and. Using this technology nutritionally rich jaggery having vitamin c can be prepared in cubes and bars. Issn 2277 8322 production of alcohol through fermentation. Abstract sugarcane is an important cash crop in indian agriculture. The feasibility and optimization of the two physical methods of separation namely centrifugation and membrane filtration was studied, both at lab and pilot scale as the substitute for the chemical treatments to remove the suspended impurities in the sugarcane juice. Crystal jaggery production in india is more than 1. Read this article to learn about the juice extraction, concentration, clarification, with storage and marketing of jaggery production in india.

Jaggery plant,jaggery making plant,automatic jaggery plant. Pdf non centrifugal cane sugar ncs panela, jaggery, gur. The gur industry has been considered as one of the small scale and cottage industry in india. It is a concentrated product of cane juice and often date or palm sap see. Now the commercial availability and acceptability of boiler free jaggery production becomes need. Jaggery making automatic process by vaibhav industries. Ncs is internationally recognized as a discrete and unique product by the fao since 1964 and by the world customs organization wco since 2007. Sugar production from cane sugar home climate technology. Development of protocols for jaggery and syrup production industry for producing jaggery traditional unrefined sugar and khandsari partially refined sugar from sugarcane is a rs. A good quality liquid jaggery is always determined by the amount of impurities removed during. It aimed at improving productivity, quality and storability of gur and khandsari through development of better and standardized processes, equipments and management technology. The gur industry has been considered as one of the small scale and cottage industry in. Jaggery is a typical indian product and finds wide application in day to day life food preparations. Production engineering, vit, pune, maharashtra, india.

It is also called as gur flow chart for jaggery making process. Jaggery is consumed throughout the year in daily regular practice. Making jaggery from sugarcane is among the major agro processing. Jaggery is sugarcane based natural sweetener made by the concentration of sugarcane juice. Prospects of jaggery industry in karnataka 205 equipment as compared to sugar industry and hence, production of jaggery is within the reach of sugarcane farmers or a small entrepreneur 3. Brooks, ethanol production potential of local yeast strains isolated from ripe banana peels, african j. It has been used as a sweetener in ayurvedic medicine for 3000 years. Numerically analyzed the process of heat transfer in open heat exchanger used for jaggery production. In louisiana individual owners produce cane for the local mills, and farms range from 200 to 2000 ha in size. Report provides a comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the swot analysis of. Nari has pioneered development of syrup and jaggery production from sweet sorghum in india. A process technology for production of valueadded jaggery using aonla as a natural source of vitamin c has been developed. About 40% of sugarcane produced in india is diverted for these purposes.

International journal of modern trends in engineeri ng and research. Report provides a comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the. Nearly half of the total cane production is utilised for gur produced by open pan method. A case study of jaggery production at akbarpur ambedkarnagar.

Pdf improving the performance of jaggery making unit using. Production and rates of jaggery in kolhapur year quintals rates per quintal in rs. Hence jaggery blocks packed in gunny bags along with water proof sheet. Techniques and advances in jaggery processing academy for. Project report on jaggery gur manufacturing process. For sustainability of the jaggery gur units with minimum energy consumption, jaggery production technique needs a radical change in order to increase yieldrecovery and fuel saving to sustain in the future. Production of high quality jaggery using contemporary and. From table4 which was data of production of jaggery from 2005 06 to 201415, production of jaggery decreasing per year and it decreases around 25% from 2012 to 201415. Ii growth and production of sugarcane willy verheye.